Das Spannringsystem

Leakage values

Proven leak tightness

Leakage values of our JACOB tubing systems in detail

The requirements for leak tightness in industrial piping systems are continuously increasing — driven by the need for greater energy efficiency, technical safety, and process reliability. In response, our JACOB pipe systems have undergone extensive leak testing under realistic operating conditions. The goal was to document their exceptionally low leakage rates in accordance with the relevant standards for lipped ends and flanged pipe constructions..

The test results confirm that our system clearly meets the required limit values according to DIN 25496 and DIN EN 1751.

If you have any questions about a specific standard that is not listed, please contact our technical department – we will compare your requirements with the measured values.

The test setups for the tested nominal diameters were prepared in-house at JACOB. Only standard components from our product portfolio were used. Assembly was carried out without tension in accordance with our official assembly instructions.

 

The pressure drop was then measured over defined periods of time and converted into leakage rates. The test was professionally supervised and approved by an independent, certified inspector. The results were evaluated in accordance with the requirements of DIN 25496:2021-10 and DIN EN 1751:2014-03.

Leakage values – flared tube construction (clamping ring system)

Our clamping ring system with flanged sealing rings was tested for tightness. The results show that the leakage rates are well below the permissible limits of various standards, even at increased test pressures. We tested up to DN400.

Special features of the test system:

  • Seam-welded tube components (no structural leak paths)
  • Tightness of the tube bodies: no detectable leakage
  • Minor leakage exclusively at connection points within the expected standard range

Leakage values – flanged tube construction

Our flange connections were tested under realistic conditions with several nominal diameters. No measurable leakage was detected in any of the assemblies – even at a test pressure of 500 mbar. The result shows that the flange connections are extremely tight when properly assembled. The measured values are below the detection limit of the measurement technology used. The flange connections were tested up to DN800. The test confirms the tightness in accordance with DIN 25496:2021-10 even for large cross-sections, provided that the assembly is tension-free and carried out in accordance with the installation specifications.

Related Downloads

Installation of pull-ring connections
Download
See the full specifications and prices in our catalogue
Download
Do you have questions about our products? Our sales experts will be happy to assist you!